All Types of Foam Exercise Mats  to Support Your Fitness Business

  • Yanre Fitness aims to provide heavy-duty gym equipment & cardio equipment & fitness accessories with top commercial quality
  • With over 24 years of experience in making commercial gym equipments 
  • Provides you maximum durability with over 8 years of abusive use

  • Constructed of odour-free EVA foam material
  • Non-slip and water-resistant
  • Easy to clean with a damp cloth
  • Absorbs shocks and impacts in home gyms, playrooms and more
  • Comfortable to exercise on in bare feet
Figure 1 Fitness exercise mat

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Over 95% clients choose to cooperate with Yanre Fitness, after visiting our factory and trying our commercial gym equipment personally.

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Wholesale Foam Exercise Mats – Definitive FAQ Guide

Do you own a commercial gym for which you are looking for foam exercise mats?

Do you want to identify which option would suit you the best?

Then look no further, this ultimate FAQ guide to designed to help you choose the best foam exercise mats. 

So, without further delay, let us get into it.

Table of Contents

What are Foam Exercise Mats?

Foam exercise mats are used to cover the gym floor to modify it into a comfortable exercise area. They act as artificial floors. 

Due to the exercise mats, the gym floor becomes safe for exercise. It prevents spillage and reduces the chances of injury. 

Besides, the gym floor can be damaged if heavy equipment such as dumbbells or weight plates falls on them. The foam exercise mats also allow you to protect the floor from that damage. 

Figure 1 Foam Exercise Mats

Figure 1: Foam Exercise Mats

What type of material is used to manufacture foam exercise mats?

Multiple types of materials can be used to make foam exercise mats. The most commonly used material is PVC.

Besides that, EVA is also used to manufacture foam exercise mats. Foam mats made from EVA are durable and provide efficient protection to the floor. 

The cheapest form of foam exercise mats is manufactured using Polyethylene foam. 

Are there any harmful substances in foam exercise mats?

Yes, exercise foam mats might contain harmful chemicals. However, its quantity depends on the quality and type of foam. 

The most commonly found harmful substance present in EVA foam is Formamide. It is a liquid substance. Exercise foam mats are made using pressurization techniques. During the manufacturing process, the substances are evaporated. It makes the mats spongy and soft. 

A small amount of substance re on the mats after evaporation. However, that small amount is not injurious to the users. 

What is the difference between foam exercise mats and yoga mats?

There is not much difference between foam exercise mats and yoga mats. The only difference is in their usage. 

Exercise mats are designed to bear much more weight than yoga mats. This is because exercise mats are used under gym equipment whereas yoga mats are only required to bear user weight. 

Figure 2 Exercise versus Yoga Mats

Figure 2: Exercise versus Yoga Mats

The summary of the difference between foam exercise mats and yoga mats is given in the table below:

Foam exercise mats/gym flooring matsYoga mats
They are usually 1 to 3 inches thick. They are not more than 1 inch thick. 
They are used in gyms for workouts using dumbbells or barbells. They are used for body exercises such as yoga. 
Foam exercise mats are expensive. Yoga mats are cheaper as compared to foam exercise mats. 

What is the average size of a foam exercise mat?

The size of the foam exercise mat depends on your intended use. However, the following are the two dimensions popular for foam exercise mats. 

If your gym offers multiple types of exercises such as yoga and weight lifting exercises, the generally accepted size is 163cm X 61cm X 1cm. However, if you require training mats only, the general dimensions are 150cm X 50cm X 1cm. 

You can also customize the size of your gym mats according to your requirements. Yanre Strength offers you these customization services. 

What points should I keep in mind while looking for foam exercise mats?

The following are some of the most important factors that you should keep in mind before buying foam exercise mats. 

Thickness

Foam exercise mats are required to protect the gym floor from damage. Therefore, the thickness directly impacts its function. 

If you use a thin exercise mat, it might damage the gym floor when weights are dropped. 

Generally, 2 to 3 inches thick mats are used in commercial gyms. 

Mat Edges

The edges of foam exercise mats should be designed in a way that they can easily merge into the floor or the adjacent mats. It ensures that the edges do not curl upwards and reduces the chances of injury. 

Waterproof

The foam exercise mats should be waterproof. It makes it easier to clean. Moreover, it does not allow mold to grow. 

Color

In a commercial setting, dark-colored foam exercise mats are preferred over light color ones. This is because dust is less visible on them and they look less old. 

Thermal Contraction and Expansion Properties

Foam exercise mats are prone to thermal expansion or contraction. However, the degree to which they change in size depends on their quality. 

To avoid a noticeable effect, it is recommended to lay down the mats for a day or two before gluing them to the ground. 

Which type of foam exercise mats can I find in the market?

There are multiple forms of exercise foam mats. You should buy those that suit your requirements. 

Pilates Mat

Pilates mats are made using thermoplastic elastomers. They can be easily cleaned. They are generally half an inch thick. 

Figure 3 Pilates Mats

Figure 3: Pilates Mats

Yoga Mat

They are thin mats with an easy-to-clean surface. Different types of materials can be used to manufacture them such as rubber, cotton, mesh, etc. 

Figure 4 Yoga Mats

Figure 4: Yoga Mats

Fitness Mat

They are larger and thicker than yoga mats. Fitness mats are usually 5 feet large and half-inch thick. 

They are manufactured using closed-cell PVC. They ensure that the floor is not damaged by the gym equipment during exercise. 

Figure 5 Fitness Mats

Figure 5: Fitness Mats

Professional Fitness Mats

They are generally used in a commercial gym. They have a thickness ranging from 1 to 2 inches. Professional fitness mats are large and are bulky, hence require special racks for storage. 

Figure 6 Professional Fitness Mats

Figure 6: Professional Fitness Mats

Foam Mats

Foam mats are used during high-intensity training such as martial arts. They absorb the impact to reduce the force exerted on joints. 

These mats are 5 inches thick. They are square with interlocking edges. 

Figure 7 Foam Mats

Figure 7: Foam Mats

Floor Protectors

They are used under heavy gym equipment to reduce the damage to the floor. They are ¼ inches thick with 5 feet in length and 3 feet in width. 

Figure 8 Floor Protection Mats

Figure 8: Floor Protection Mats

Can I use foam exercise mats as flooring in a commercial gym?

Yes, you can use foam exercise mats as flooring in a commercial gym. 

They allow users to exercise easily and are easy to maintain. However, EVA mats are not recommended to be used in areas where heavyweight exercises are performed. 

Figure 9 Foam mats for gym flooring

Figure 9: Foam mats for gym flooring

Can I modify the size of foam exercise mats?

Yes, you can modify the size of exercise mats. For that purpose, you should preferably buy foam tiles. 

They can be used to fill gaps and edges. You can also customize their size easily. 

How can I maintain the quality of foam exercise mats?

To increase the shelf-life of foam exercise mats, you should clean them frequently. 

Here are some basic measures that you can do to clean your mats. 

Sweeping / Vacuum

For loose dirt and debris, you can sweep them with a vacuum or brush. 

Damp-mop

Besides vacuuming, you should also clean the surface occasionally with a mop dampened with a cleaner solution. Make sure that the cleaner is not dripping from the mop because it can sweep and accumulate under the mats. 

Scrubbing

Scrubbing techniques are only used when the foam mats are not waterproof. However, most manufacturers such as Yanre Strength provide waterproof mats which do not require scrubbing. 

You can also use the mat cleaning manuals provided by the manufacturer or you can find one online. 

Can I customize my wholesale foam exercise mats?

Yes, you can customize the foam exercise mats for your commercial gym or distribution center. 

Yanre Strength allows you to customize the logo, color, and size of foam exercise mats. This customization allows you to give a more personalized look to your gym. 

Figure 10 Customized logo in Foam exercise mats

Figure 10: Customized logo in Foam exercise mats

Where should I use foam exercise mats?

You should use foam exercise mats in the workout areas of your gym. 

They are used where people perform sweaty exercises to protect the floor from dirt and sweat. Make sure to use the appropriate foam that can protect the floor from damage. 

How much does a foam exercise mat costs?

The average price of foam exercise mats having dimensions:  24” X 24” X 0.5” is $35. This price is excluding the shipping charges. 

The price of a foam exercise mat depends on its quality, thickness, size, and manufacturing materials. 

Yanre Strength provides quality foam exercise mats with an affordable price tag. 

Figure 11 Foam mats on Gym floor

Figure 11: Foam mats on Gym floor

Can I import foam exercise mats from China at wholesale price?

Yes, you can import foam exercise mats from China at wholesale price. The best place is Yanre Strength. You can also customize your products from them. 

If you want to import equipment, you would need to consult freight forwarders. The delivery services and the overseas manufacturers also have a minimum order quantity. However, some manufacturers also have personal delivery services. In both cases, you can easily receive your production at the destination. 

Here are the few steps that you should follow to import foam exercise mats at wholesale price:

Identify your requirements

As a commercial gym or distribution center owner, you often need to import more than one piece of equipment. Therefore, before placing your order you should identify what else do you need besides the foam exercise mats. 

Choose the manufacturer

This is an important step and you should carefully choose a manufacturer. If you are looking to import from China, Yanre Strength is the best place to go. 

Choose the delivery company

The freight forwarding companies deliver your products to your nearest warehouse or directly at your destination. Some manufacturers also offer personal delivery services. They are cheaper than the freight forwarding services. 

Some freight forwarding companies also handle all the custom clearance issues on your behalf. These services, although costly, save you from a lot of hassle. 

For more information, you should watch this video on how you can import gym equipment from China. 

Conclusion

After reading this FAQ guide, you should be able to determine which type of foam exercise mats you should buy for your gym. Moreover, now you also know how you can maintain the quality of foam exercise mats to increase their shelf life. For further queries, or to get a custom price quote, you can reach out to Yanre Strength using either of the communication channels given below: